Precision multi-cut blanking encapsulates the pressing of various materials in desired shapes, such as blanks and sheets. Usually, manufacturers fear that their ordered metals will have burrs or cracks after processing is performed. However, steel and metal service centers can avoid such setbacks with high-quality machines that process materials with extra caution and have the capacity to correct any issues by post-processing the metals.
How Does It Work?
Now, let’s review how a typical multi-cut blanking system operates. With such a machine, blanking equipment can be easily configured to end product specifications. To effectively achieve this, the operator must feed the metal stock continuously to the blanking machine. Blanking lines are complex machines that transform coil into flat-type metal that can be used in various industries, mainly in metal fabrication and original equipment manufacturing. If you work in such industries, you know firsthand how product quality and proper size can affect the outcome of a project.
Processed steel at desired dimensions and tolerances is essential in commercial kitchen manufacturing, architecture, truck trailer manufacturing, agriculture equipment, swimming pools, construction and many other industries. Metal fabricators need advanced multi-cut blanking services for laser processing, water jet processing, plasma burning, sheet fabrication, plate fabrication, welding, sawing, machining, painting, and many other applications.
What Are the Benefits?
There are numerous benefits from the usage of multi-cut blanking lines. First of all, these machines promise high productivity and reliability for your end products. Moreover, they are easy to operate, maintain and can guarantee reduced costs for the processing center and the customer.
Many steel service centers use separate cut-to length slitting lines and this process can be very time-consuming. In recent years, blanking lines that combine all steps in a single run have been developed. These dynamic machines are especially suitable for stainless steel and aluminum used in various metal components in the architecture industry. Previous delays in supplier turnaround have led to the development of robust new multi-blanking systems which can precisely produce several sheet metals in a single run.
These powerful multi-blanking machines can also reduce a handful of scrap. They help manufacturing firms reduce material waste by effectively processing various materials in bulk. This is evident in the mass production of components needed in automotive and aerospace industries and even the high-volume manufacturing of household appliances. A forceful multi-cut precision blanking machine also promises quicker delivery times. Undoubtedly, these high-speed machines have been reinvented with the help of state-of-the-art technology.
There are various types of blanking methods such as compound die stamping, continuous strip blanking, and progressive dies stamping. The first process is ideal for compex steel parts, such as strips, which are fed to the machine and it punches them out every 3 seconds. This process is especially effective for products in bulk. Continuous strip blanking works by feeding metal substrates to the machine and the result is uniformly processed products around the clock. Products that usually undergo this process are coins or bottle caps. Lastly, progressive die stamping uses coiled strips of thin flat metal as a base, and then the machine stamps, trims, and bends workpieces to make finished parts.
Typical materials used for precision blanking are carbon steel, stainless steel, and aluminum. Carbon steel is used for industrial equipment and household tools, while stainless steel can have a variety of uses depending on its composition. Aluminum’s low cost makes it a sought-after component in the industrial products, automotive, energy, and packaging industries.
A great example of an innovative blanking machine is the Red Bud Industries multi-cut blanking line. It is perfect for multi-cut tolerances with a quick setup. It allows the processor to enter the width, and then the program auto-calculates the slitter knife position. Many blanking machines also have mounted systems to separate and sort steel stacks for easy packaging and removal after the process is complete. They can also carry parts directly to measuring tables for close inspection of length, width and tolerances. These integrated systems ensure that your orders are kept within your desired specifications and expectations.
Many reliable steel suppliers offer precision blanking services to clients from different industries. Their experience and swift adoption of new technology make them capable of accommodating different orders to fit your unique needs.